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堆焊 热处理修复技术/Surfacing heat treatment repair technology

       用电焊或气焊法把金属熔化,堆在工具或机器零件上的焊接法。

A welding method that involves melting metal by electric welding or gas welding and stacking it on tool or machine parts.


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热喷涂 热处理修复技术/Thermal spray heat treatment repair technology

      将熔融状态的喷涂材料,通过高速气流使其雾化喷射在零件表面上,形成喷涂层的一种金属表面加工方法。

A metal surface processing method that atomizes and sprays molten spray materials onto the surface of parts through high-speed gas flow to form a spray coating.


激光堆焊 热处理修复技术/Laser surfacing heat treatment repair technology

       激光焊接技术属于熔融焊接,以激光束为能源,使其冲击在焊件接头上以达到焊接目的的技术。

Laser welding technology belongs to fusion welding. It uses a laser beam as the energy source to impact the joint of the workpiece to achieve the welding purpose.


激光堆焊 冷处理修复技术/Laser surfacing cold treatment repair technology.

         借助电化学方法,以浸满镀液的镀笔为阳极,使金属离子在负极(零件)表面上放电结晶,形成金属覆盖层的工艺过程。

The process of forming a metal coating layer by discharging and crystallizing metal ions on the surface of the negative electrode (part) with a pen immersed in the plating solution as the anode through electrochemical methods.


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电镀 冷处理修复技术/Electroplating cold treatment repair technology

       利用电解原理在某些金属表面上镀上一薄层其它金属或合金的过程。

The process of depositing a thin layer of other metals or alloys on the surface of certain metals by using the principle of electrolysis.


存在问题:

●堆焊修复对零件会造成热应力和热变形,在使用过程中会造成工作的断裂。

●热喷涂修复与堆焊一样也会造成热应力或者变形,与堆焊不同的是,热喷应力会产生表层脱落的情况。

●激光堆焊优于堆焊和热喷涂,但在修复过程中局部会产生2200℃高温,也会有热变形和热应力的情况,应力一旦爆发,也会断裂。

●电刷镀属于冷修复,它的相度厚度较低,一般只能达到7-15丝直径的修复,而且只能做轴承位的临时处理。

●电镀中有镀铬修复,它的相对厚度较低,适应范围较少,只能达到直径7-8丝以内。


Existing problem:

Surfacing repair can cause thermal stress and thermal deformation to parts, which may lead to working fractures during use.

Thermal spray repair, like surfacing, can also cause thermal stress or deformation. Unlike surfacing, thermal spray stress can lead to surface peeling.

Laser surfacing is superior to surfacing and thermal spraying, but during the repair process, local temperatures of 2200℃ will be generated, and there will also be thermal deformation and thermal stress. Once the stress breaks out, it will also cause fracture.

Brush plating belongs to cold repair. Its phase thickness is relatively low, generally only reaching 7 to 15 microns in diameter for repair, and it can only be used for temporary treatment of bearing positions.

●In electroplating, there is chromium plating repair. Its relative thickness is relatively low and its application range is limited, only reaching a diameter of 7 to 8 microns or less.


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