发明zhuanli技术/Invention patent technology

        在32-35℃常温条件下，用交直流化工的方式，将十几种金属合金分子吸附在零件磨损部位，达到修复的目的。铁合金分子的主要含量是铁，是修复表面的主要元素，其中的锰可以有效提高修复的硬度，钒钛可以提高修复的光洁度和耐磨性，钴可以进一步提高修复的耐磨度，镁可以提高修复的结合度和硬度等，铁合金分子元素含量的不同对形成合金的硬度、耐磨度和光洁度影响很大，尤其是元素比例的多少对合金性质影响更大，公司经过多年研究实验，已完全掌握了关键技术，形成一套独特的铁合金配方。用铁合金技术修复磨损零件，使修复部位的光洁度、硬度、结合度和耐磨度都非常好，而且不产生热应力和变形。

Under normal temperature conditions of 32-35℃, more than ten kinds of metal alloy molecules are adsorbed on the worn parts of the components by AC and DC chemical methods to achieve the purpose of repair. The main content of iron alloy molecules is iron, which is the primary element for surface repair. Among them, manganese can effectively enhance the hardness of the repair, vanadium-titanium can improve the smoothness and wear resistance of the repair, cobalt can further increase the wear resistance of the repair, and magnesium can enhance the bonding strength and hardness of the repair, etc. The different molecular element contents of ferroalloys have a significant impact on the hardness, wear resistance and surface finish of the formed alloys, especially the proportion of elements has a greater influence on the properties of the alloys. After years of research and experiments, the company has fully mastered the key technologies and formed a unique ferroalloy formula. Repairing worn parts with ferroalloy technology ensures that the repaired areas have excellent smoothness, hardness, adhesion and wear resistance, and does not cause thermal stress or deformation.

本技术的先进性

         (1)在常温下对磨损工件进行修复，克服了粉末喷涂、激光和堆焊修复技术因为高温而产生热应力和工件变形的问题。

         (2)采用化工技术。化工的方式使结合更容易，结合更有力，完全优子粉末喷涂、激光和堆焊和激光修复技术。

         (3)采用分子吸附工艺，可以对磨损严重的工件进行修复，最大维修磨损可大28mm，远远高子电刷镀、堆焊、镀铬和粉末喷涂的修复厚度。

         (4)独家的溶液配方使磨损工件修复后硬度高，耐磨性好。硬度高于电刷镀和堆焊技术修复，耐磨度高子其他修复技术。

The advanced nature of this technology

(1) Repairing worn workpieces at room temperature overcomes the problems of thermal stress and workpiece deformation caused by high temperatures in powder coating, laser and surfacing repair technologies.

(2) Adopt chemical engineering technology. The chemical engineering approach makes the combination easier, more powerful, and fully superior to powder coating, laser and surfacing welding, and laser repair technology.

(3) By adopting the molecular adsorption process, severely worn workpieces can be repaired, with the maximum repaired wear reaching up to 28mm, which is much higher than the repair thickness of brush plating, surfacing, chromium plating and powder coating.

(4) The exclusive solution formula ensures that the worn parts have high hardness and good wear resistance after repair. Its hardness is higher than that of brush plating and surfacing repair techniques, and its wear resistance is higher than that of other repair techniques.

本技术的实用性

        (1)修复后工件的性能优子新件。冷修复后工件的硬度和耐磨度都比原件的要好。
        (2)修复后工件使用寿命优子新件。
        (3)维修费用低，节约设备成本，实用性强。修复后工件的使用寿命优于新件，延长设备更换的周期。同时由于维修费用相对子购置新件低很多，可以大大地为企业节约设备成本，提高了企业效益。

The practicality of this technology

(1)The performance of the repaired workpiece is better than that of a new one. The hardness and wear resistance of the workpiece after cold repair are both better than those of the original.

(2) The service life of the repaired workpiece is longer than that of a new one.

(3) It has low maintenance costs, saves equipment expenses and is highly practical. The service life of the repaired workpiece is better than that of the new one, which extends the equipment replacement cycle. At the same time, since the maintenance cost is much lower than that of purchasing new parts, it can greatly save equipment costs for enterprises and improve their efficiency.

本技术与传统修复技术参数对比

A comparison of parameters between this technology and traditional repair technologies